ChiuChau Smart Fan Monitoring System | AI Health Prediction | Smart Maintenance

Smart Fan Monitoring System

Real-time Insights, Proactive Maintenance

Data-driven energy management and equipment optimization, laying a solid foundation for sustainable development

Fan Manufacturing Experience

Enterprises Adopted

Fans Produced

24/7

24/7 Monitoring

Live Demo

Real-time Monitoring Demo

Experience our system's real-time monitoring capabilities, from data collection to anomaly alerts

ChiuChau Smart Fan Monitoring System Module Diagram

ChiuChau Smart Fan Monitoring System is a one-stop intelligent monitoring and health prediction solution designed for industrial fan equipment. This system combines high-precision sensors, AI anomaly prediction models, and real-time data visualization platform to help enterprises monitor equipment status, prevent potential failures in advance, and simultaneously track energy consumption and carbon emissions to achieve both smart maintenance and energy-saving goals.

久朝龍潭廠 OC1605-0224

Sensor 01 - Vibration Data

X：-

Y：-

Z：-

Temp：-°C

Power Monitoring

Freq(Hz):-Hz

Current:-A

KWh:-kWh

Total Energy:-kWh

Possible Equipment Issues

Unbalance0%

Shaft Bow0%

Rotor Eccentricity0%

Misalignment0%

Looseness0%

FFT Spectrum Analysis

無資料

Technical Advantages

Industry-Leading Technical Expertise

Combining traditional mechanical craftsmanship with modern digital technology to create the industry's most professional fan monitoring solution

Total Data Points Collected

With rich manufacturing experience and innovative technology, we have established a complete database and analysis model. The operational data from each piece of equipment becomes a valuable resource for optimizing system performance, continuously improving monitoring accuracy and prediction precision.

Fan Manufacturing Experience

38 years of professional technical accumulation in the industry

Enterprises Adopted

Monitoring solutions trusted by numerous enterprises

Fans Produced

Rich experience in equipment manufacturing and O&M

24/7

Continuous Data Collection

Round-the-clock monitoring ensures stable equipment operation

Professional Technical Specifications

2 Accelerometer Sensors

High-precision 3-axis Monitoring

3 Axes

Comprehensive Vibration Analysis

150 FFT Frequency Features per 10 Seconds

Deep Spectrum Analysis

45 Vibration & Power Time Features per 10 Seconds

Comprehensive Equipment Diagnosis

Through diversified sensing technology and intelligent analysis algorithms, our system can capture every subtle change in equipment operation, providing customers with the most accurate equipment health assessment.

Product Highlights

Six Smart Monitoring Features

Real-time monitoring data, anomaly alerts, and long-term trend analysis to improve fan operation efficiency and ensure stable equipment operation

Dashboard Overview

Real-time monitoring data, anomaly alerts, and long-term trend analysis to improve fan operation efficiency

Raw Data Table

Real-time display of vibration, temperature, voltage, and current data for complete equipment operation information

Complete Anomaly Event Records

Detailed recording of every anomaly event to build a complete equipment health profile

Carbon Emission Tracking

Monitor equipment energy consumption, calculate carbon emissions, and support corporate ESG goals

Feature Trends

Establish event timelines, track issue resolution progress and solution effectiveness

Long-term Trends + FFT Spectrum Analysis

In-depth analysis of equipment operation trends to predict future maintenance needs

Want to learn more about features?

Download Product Catalog Download User Manual

System Architecture

Complete Solution

A one-stop monitoring platform integrating hardware, software, and cloud services, providing a complete solution from data collection to intelligent analysis.

Product DimensionsModule Control Box Assembly: 400mm x 300mm x 180mm

Core ProcessorQuad-core 64-bit ARM Cortex-A72, 1.5GHz

Memory8GB LPDDR4 SDRAM

Storage128GB

Power ModuleUPS Expansion Module (B), 5V, with power failure protection

Sensor3-axis accelerometer (X, Y, Z axes), bandwidth 3.8kHz, ±8g, IP67 waterproof/dustproof

CommunicationModel One: USB/RJ45, wired | Model Air: Wi-Fi, up to 80m | Model Lora: LoRa, up to 10km

Protection RatingIP65: Dust-tight and protected against low-pressure water jets

Power Meter SupportHigh-precision RJ45 CT input meter, supporting voltage, current, power, and energy monitoring

AI Prediction FeaturesEquipment health monitoring, detection of unbalance, shaft bow, looseness, and other anomalies

Real-time NotificationLINE group, Email notifications, alerts based on ISO 20816 standards

Report OutputAutomatic monthly report generation, supporting PDF and CSV export

Operating Temperature Range-20°C ~ 85°C

Optional Accessories3-color status light, 4G LTE router and network card, touch display

Cloud Supportair.chiuchau.com platform, supporting remote monitoring and multi-device management

System Component Showcase

Monitoring Module Assembly

Core processing unit and sensor integration module

3-axis Vibration Sensor

3-axis vibration, temperature, FFT, RPM

CT Power Meter

Voltage, current, energy tracking

3-color Status Light

Equipment status visual indicator

Touch Display

Local monitoring and operation interface

4G LTE Router

Remote connection and data transmission

Connection Architecture Diagram

Sensor

→

Processor

→

Communication

→

Cloud

Modular design supporting flexible configuration and expansion

Start Your Smart Monitoring Journey

Contact our professional team now to get customized fan monitoring solutions

Free Consultation Service

Our professional team will provide you with customized fan monitoring solutions to help you improve equipment efficiency, reduce maintenance costs, and achieve smart management goals.

Download Product Brochure

* Complete system evaluation and customized recommendations provided